BigRep3D print case will "breath" car seat

(1:1 printed car seat front and back)

An art design team from the University of Brunswick, led by Dr. Manuel Kretzer, led by Mike Herbig, communicated and collaborated with Audi's innovative development team for future autonomous vehicle body structure design.

If the car of the future is no longer a simple means of transportation, but a "companion" who can respond to our actions, a friend who will "breath" in our lives, what will it be? A scene?

First, let's introduce the progress of the Audi Innovation and Development team in this area. The team aims to create a safety seat that can interact with passengers. The safety seat is rubbed against the seat surface when the passenger moves the body. Subtle sounds to interact with passengers.

The project was conducted from April 2017 to late June 2017 and was completed by 10 students from the Brunswick University of the Arts as part of their “Digital Process Making” course.

The digital process production course focuses on theoretical learning based on algorithm/parameter settings in digital process design and the use of cutting-edge digital manufacturing techniques to achieve 1:1 prototyping practices. The project began with a two-day design thinking enlightenment course, and the small team quickly divided into three different groups, each focusing on the following aspects: design + construction, material + comfort and drive + response.

(Several safety seat design schemes designed by Maximilian Dauscha)

Inspired by nature, Maximilian Dauscha has developed a series of components that are structurally stable and light. After extensive research on various parameter metrics, they decided to focus on 3D printing, which is the most feasible way to achieve complex structural forms in 1:1.

Finally, with the support of BigRep, a scaled model using ProHT material (an excellent strength degradable material) was printed. This printing process took 10 days and is the longest print job time for large industrial 3D printer suppliers worldwide.

(Completed 3D printed safety seat)

In the second set of designs, they developed and produced 38 moving components that were embedded in the seat surface to enhance the seat's perception and responsiveness to the driving environment.

(Close-up details of the seat and touch components)

Finally, some custom high performance fabric cushions have been added to five different areas to ensure the necessary comfort and stability.

(Design part of the component)

(1:1 car seat print model)

This fully functional physical model was exhibited at the "Open Studio" exhibition at the University of Braunschweig from July 5th to 9th and was well received by visitors.

(Editor)

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