There are many factors that can cause ink crusts, but in the main there are several categories: the dry oil content in the ink is too high; due to temperature; due to prolonged contact with ink and air. Below we will do some analysis separately.
1. The dry oil content in the ink is too high
Such mistakes may occur during the manufacture of the ink or during the printing process. Add desiccant must be added in conjunction with printing conditions and ambient temperature, otherwise the ink will dry (skin) when you do not want to dry. As for the use of desiccants, it is not repeated here.
2. Due to temperature
The crust of ink caused by temperature is mainly caused by high temperature. When the temperature is too high, the activity of unsaturated molecules in the ink increases, especially the part of the surface exposed to air is more likely to be conjunctivally oxidized under the action of oxygen. The high temperatures mentioned here have the following aspects:
a) The ambient temperature is too high. According to our experience, the crusting phenomenon of the ink in the summer is generally much more pronounced than in the winter. If there is no air conditioning in the workshop, it will be more obvious. It is necessary to reasonably control the temperature of the working environment. In general, it is an ideal temperature to control the temperature of the workshop at about 20°C, that is, to ensure the good flowability and transfer performance of the ink, and to control the crust of the ink. A relatively low degree.
b) When the temperature on the machine (such as the ink roller) is too high, the ink will also cause skinning during the printing process. When the contact pressure between the ink roller is too large, the temperature rise is more obvious, and at this time, the ink is likely to appear on the ink fountain and the ink roller.
Accurate adjustment and control of the pressure between the ink rollers is very important to prevent the ink from forming during the printing process.
c) The air leaked from the dryer dries the surface of the ink, or the hot air blows into the ink in the ink fountain.
d) There are also other abnormal temperature rises caused by the machine.
3. Because the ink is exposed to air for a long time
The components of the binder in the ink are capable of undergoing a redox reaction with oxygen in the air. Excessive exposure time in the air is, of course, oxidized and the skinning phenomenon occurs. Generally this kind of crust mainly has the following kinds:
a) The temporarily unused ink is exposed in the air, and a thick oxide film will appear on the surface over time. We will have such experience in the printing factory. When ink is poured out from an ink cartridge or an ink tank, we must keep the surface of the ink as flat as possible. The reason is to minimize the contact between ink and air. Area, so that even if the ink after the conjunctiva is wasted, it will be as small as possible. Then, the remaining ink is re-covered with a protective film to block the contact with the air, which can also effectively prevent the crusting of the ink.
b) When the printer is stopped for a long time, there is no cleaning of the ink path, causing the ink to crust in the ink roller and ink fountain. In the work must pay attention to when a longer period of shutdown, to clean the ink, when the downtime is not very long, you can choose to spray ink on the ink anti-skinning agent.
c) If the ink is not stirred for a long time in the ink fountain, the skinning phenomenon will occur. In the printing process, we often talk about the “three diligenceâ€. The ink in the ink fountain is the most important one. First of all, it can maintain the ink's good fluidity in the ink fountain. Secondly, it can make the surface ink and the internal ink. The ink is often exchanged to avoid the same part of the ink that is in contact with the air. The normalized operation of the ink supply amount adjustment, the basic rule for the ink supply amount adjustment is that the gap between the ink fountain blade and the ink fountain roller is as small as possible, and the rotation angle of the ink fountain roller is as large as possible. Part of the reason for this is based on the above considerations.
d) The structure of the ink roller is not good, resulting in a stagnant part that does not flow. As with b, this also leads to a certain part of the ink being in contact with air all the time, so the crusting is inevitable.
So how to effectively deal with ink crust failure in printing? The following are some of the more common methods for printing operations.
(1) Do not use ink that dries quickly; (2) Add additives such as slow-drying solvents; (3) Replace ink that has deteriorated; (4) Stir in the ink fountain; (5) Set on the ink fountain A closed top cover; (6) Adjust the hot air blow angle. Those who have little knowledge of printing know that when the speed is too fast, the ink concentration is too light, the flow is poor, the ink is thixotropic, or the ink is static, the speed of the printing press is adjusted faster, which prevents the ink from drying on the printing plate in advance and overcomes it. The crust formed by printing and printing ink to form ink, at the same time, it also eliminates the streaks of the graphic.